Cemented Aggregate Fill (CAF) is currently used for the BHP Olympic Dam (OD) underground operation to backfill stopes as part of the mining method defined as Sub-Level Open Stoping (SLOS).
In 2021, BHP completed a preliminary study of future backfill requirements.
As a result of the study, BHP are considering options relating to a Cemented Paste Fill (CPF) solution, including a new CPF plant, paste surface reticulation and underground piping distribution systems and all required services and upgrades to existing plant to support the CPF operation. The existing CAF plant (ECAF) will be required to continue operations in addition to the CPF plant, to meet the total backfill production demand as per the design criteria.
The key requirements for the new CPF plant, paste surface reticulation and underground piping distribution systems in accordance with the current design criteria include:
A preliminary concept design has been developed. An overview of the CPF Plant, paste surface reticulation and underground piping distribution systems as they currently stand is as follows:
New CPF plant, including disc filters, mixing equipment, cement storage and handling facilities, tanks, pumps, piping, filter cake conveyor, transformer, substation and all ancillary equipment, structures, mine water/scuttle dams and infrastructure; and
Paste reticulation and underground piping distribution systems, including positive displacement pump, surface reticulation piping, cased boreholes, underground reticulation piping to target stopes, facility to flush/clear the system and paste barricading at stopes.
Appendices A and B (Site Plan and PFDs) provide additional detail.
The following items are key elements that BHP wishes the Supplier to consider in its EOI response when completing the Supplier Questionnaire:
Design, supply and installation of proven CPF Plant, paste reticulation and underground piping distribution systems in similar applications, with details of experience with the general scope items as described in this document;
References for operating plants of similar type and size;
High quality, and long life plant;
Low capital, and operating costs;
Modularisation options to minimize site erection works;
Experience working with mining operating companies or major consultants; and
Experience in fabrication and onsite construction management in underground hard rock mines.